TOP / Equipment

Equipment

Equipment

A state-of-the-art machine lineup achieving nano-precision.
Pushing the limits of manufacturing in a 24-hour temperature-controlled environment.

Nano Machining

Capable of 10-nano level control. Equipped with a vibration-canceling structure and an ultra-high-speed spindle, it enables ultra-precision machining such as polishing-free precision mold and lens mold production, and φ0.01mm micro-hole machining.

Nano machining center
Micro machining
Nano machining center
Equipment / Model Manufacturer Units Features
Nano Machining Center AZ250, AZ275nano Sodick 3 units 120,000rpm, Vibration canceling twin model.
Ultra-Precision Vertical Machining Center UVM-450C / 450D / 700E Shibaura Machine Total 3 units 60,000〜80,000rpm, 3-axis linear drive, air bearing.
Ultra-High Precision High-Speed Micro Machining Center Android Ⅱ/ MEGA-Ⅶ600 Roku-Roku Sangyo 7 units 60,000rpm, Equipped with a machine temperature monitoring device.
Micro Precision Machining Center iQ300 Makino Milling Machine 1 unit Supports nano-precision micro-shape machining.

Machining & Milling

We possess numerous machining centers to meet diverse needs, including high-precision machining of high-hardness materials up to zirconia and cemented carbide, unmanned production of EDM electrodes, and dry machining of graphite.

Machining center HC-658
Machining of EDM electrodes
Machining center
Equipment / Model Manufacturer Units Features
Machining Center YBM-950V Yasda Precision Tools 1 unit Achieves ultra-high precision machining with long-term stability.
Machining Center V56i / V22 Makino Milling Machine Total 5 units Micro, high-precision machining with a high-speed spindle.
Machining Center MC430L / UH430L Sodick Total 2 units 40,000rpm, High speed and high precision via linear motor.
Machining Center (Dust-proof) HC-658 Roku-Roku Sangyo 1 unit 32,000rpm, Dust collection and dust-proof for dry graphite machining.
NC Milling Machine / General-purpose Milling Machine KEV-55 / IVQ-780 etc. Makino Milling Machine & INOUE KOKI Total 8 units Flexibly handles everything from setup to special machining.

Lathes

Utilizing NC lathes and multi-tasking machines, we perform precision turning of complex round and cylindrical parts. We can also accommodate dimensional tolerances in microns.

Equipment / Model Manufacturer Units Features
CNC Lathe / Multi-tasking Machine S206 / P034-XY Tsugami Total 5 units Supports high-precision machining of small-diameter precision parts.
Lathe TAC-650 / TAC-510 / TAC-360 Takisawa Machine Tool Total 3 units As a general-purpose lathe, supports stable turning of diverse parts.

Cylindrical Grinding Machines

We perform ultra-precision grinding of outer and inner diameters. Pursuing the highest level of precision in roundness and cylindricity, this equipment is indispensable for finishing mating parts, etc.

Equipment / Model Manufacturer Units Features
CNC Cylindrical Grinder Shigiya Machinery Works, Nagashima Seiko etc. Multiple units Achieves sub-micron roundness and cylindricity.
Internal Grinder Various makers Multiple units High-precision internal grinding finish starting from ultra-small diameters.
CNC 5-axis Multi-step Cylindrical Grinder Shape Smart NP5 / Shape Smart NP3+ Rollomatic Total 2 units Achieves complex profiles for micro-shapes and high contour accuracy.

Surface Grinding Machines

Finishes the flatness and parallelism of mold plates and precision parts in microns. Through grinding by skilled craftsmen, we create a mirror-like finish with a smooth touch.

Okamoto Machine Tool Works surface grinder
Nagase Integrex
Ultra-precision form surface grinder
Equipment / Model Manufacturer Units Features
Precision Form Surface Grinder HPG500NCSL / UPZ315Li etc. Okamoto Machine Tool Works Total 38 units Supports high-precision grinding for a wide range of materials including cemented carbide, PCD, ceramics, and hardened steel.
Precision Form Surface Grinder MEISTER V3 / WINSTAR etc. Amada Machinery Total 11 units Supports micro-shapes and high-quality finishes through high-precision profile grinding.
Ultra-Precision Form Surface Grinder SGi-520α / SGC-840α etc. Nagase Integrex Total 4 units Achieves finishing with excellent shape accuracy and surface roughness.

Profile Grinding Machines

Equipment that grinds by tracing the grindstone while magnifying and confirming the shape of the workpiece with a projector. It is highly effective for machining micro and complex contour shapes such as punch tips.

Equipment / Model Manufacturer Units Features
Profile Grinder DPG150 / GLS150GL / DV-1 etc. Amada Machinery & Waida Mfg. Total 26 units Supports high-quality finishing with excellent micro-shape and contour accuracy.

Jig Grinding Machines

Used for drilling and internal grinding where pitch accuracy and roundness are extremely strictly required. It handles the core processes of precision mold parts, such as the contouring of irregular holes.

Equipment / Model Manufacturer Units Features
CNC Jig Grinder Waida Mfg. Multiple units Ultra-high precision pitch machining and irregular hole contouring.

Tool Grinding Machines

Equipment for the in-house forming and regrinding of cutting tools such as special-shaped end mills, drills, and cutting tools. Indispensable for the precision machining of cemented carbide and PCD tools.

Equipment / Model Manufacturer Units Features
CNC Tool Grinder Makino Seiki Multiple units In-house production of special tools and high-precision edge-preparation machining.

Die-sinker EDMs

A machine that transfers the desired shape while melting metal using elaborately made electrodes. It has strengths in bottomed machining of micro-connectors and mirror-finish EDM.

Die-sinker EDM
Sodick die-sinker EDM
EDM in progress
Equipment / Model Manufacturer Units Features
Die-sinker EDM EA8S / SV8PM / SV12PM etc. Mitsubishi Electric & Makino Milling Machine Total 12 units High-rigidity structure and stable discharge control enable die-sinker EDM suited for applications ranging from micro-shapes to large workpieces.
Die-sinker EDM AP30L / AP1L / AL40G etc. Sodick Total 12 units Linear motor control supports high precision and high speed from ultra-precision machining to a wide range of mold machining.

Wire EDMs

A machine that precisely cuts out metal using an ultra-fine wire. We primarily use "oil machining fluid" specification machines, which are optimal for machining difficult-to-cut materials like cemented carbide and for preventing corrosion.

Wire EDM EXC100L
Inside a wire EDM
Equipment / Model Manufacturer Units Features
Wire EDM EXC100L / AP650L / AP250L etc. Sodick Total 9 units Non-contact drive structure and oil specification wire EDM achieve high-precision micro-machining with reduced heat effects and electrolytic corrosion.
Wire EDM MX600 etc. Mitsubishi Electric Total 9 units Stably achieves high-precision, high-quality machining of micro-shapes.
Wire EDM UPN-01 Makino Milling Machine 1 unit Horizontal wire EDM with fine-wire machining forms micro, narrow-pitch shapes with high precision.

Vacuum Furnaces

Performing heat treatment (quenching and tempering) in a vacuum environment prevents product oxidation and achieves a bright finish. Conducting heat treatment in-house significantly reduces lead times.

Vacuum heat treatment furnace
Equipment / Model Manufacturer Units Features
Vacuum Heat Treatment Furnace Shimadzu Mectem Multiple units Oxidation-free quenching and tempering / Lead time reduction.

Inspection Equipment

To guarantee nano-level precision, we are fully equipped with world-class measurement equipment in a 24-hour temperature-controlled inspection room. It supports the 100% inspection of over 10,000 products per month.

Coordinate measuring machine
Image measuring system
Equipment / Model Manufacturer Units Features
High-Precision Image Dimension Measurement System LM-1100 / LM-X100T / VR-3200 etc. Keyence Total 9 units Achieves high-speed, high-precision dimensional measurement and shape analysis of micro-shapes using image and 3D measurement.
Ultra-High Precision Profilometer UA3P-400L / UA3P-4 Panasonic 2 units Supports nano-level evaluation of free-form surfaces and aspheric shapes through ultra-high precision 3D measurement.
CNC Video Measuring System VMR-H3030 Nikon 1 unit Highly evaluates the contours, heights, and surface shapes of micro-shapes with high-performance optical measurement and laser scanning.
Coordinate Measuring Machine Crysta Apex C-574 / LEGEX-9106 Mitutoyo Total 2 units Evaluates dimensions and shapes with high precision and high reliability through general-purpose high-precision measurement and nano-level ultra-high precision measurement.
Surface Roughness / Contour Measuring Instrument Surfcom 1900DX / VK-X1000 Tokyo Seimitsu & Keyence Total 3 units Highly and multi-dimensionally evaluates surface roughness, contours, and micro 3D shapes using stylus measurement and laser microscopes.

Others

Peripheral equipment that supports our integrated production system in addition to various processing equipment, including special equipment.

Equipment / Model Manufacturer Units Features
High-Precision 3D Printer AGILISTA-3200 Keyence 1 unit Achieves high-definition and high-quality modeling of micro-shapes and transparent parts using an ultraviolet curable inkjet method.
Injection Molding Machine MS-50 Sodick 1 unit V LINE® method and electric drive achieve high-precision, highly stable molding of precision resin parts.
3D Precision Machining Press NXT-45XL Yamada Dobby 1 unit Stably achieves high-speed and high-precision stamping.

SOLVE YOUR MANUFACTURING CHALLENGES

From prototype development to mass production supply chain stability. Contact us today to discuss your project requirements.

Request a Quote